TIG welding, known for its precision and quality, has long been a staple in various industries. However, traditional TIG welding can be time-consuming and less efficient than other methods. Tigs Auto, a revolutionary hot wire TIG welding process, addresses these limitations with its patented wire feed technology. This article explores the advantages of tigs auto and how it’s transforming the welding landscape.
Understanding Tigs Auto: The Evolution of TIG Welding
Tigs auto, also known as Tip TIG, utilizes a unique hot wire system to enhance the manual Gas Tungsten Arc Welding (GTAW) process. This patented technology delivers exceptional weld quality, significantly higher deposition rates, and remarkably low heat input. The result is superior metallurgical properties across a wide range of alloys, along with minimized hexavalent chrome weld fume emissions—often measured as undetectable.
Unlike other hot wire TIG systems, tigs auto allows for manual operation in all positions, offering unparalleled flexibility. Additionally, automated systems are available for further efficiency gains. One of the key benefits of tigs auto is the reduction in labor costs associated with rework and extensive training, thanks to its ease of use and implementation. It’s simple to learn, use, and teach, making it an ideal solution for welders of all skill levels.
Key Advantages of Tigs Auto Welding Systems
Tigs auto welding systems offer numerous benefits that set them apart from conventional TIG welding:
- Unprecedented Speed: Tigs auto boasts welding speeds up to 300% faster compared to traditional TIG welding.
- Exceptional Deposition Rates: Experience up to a 400% improvement in deposition rates, dramatically increasing productivity.
- Reduced Dilution: Dilution is reduced by as much as 80%, leading to stronger and more consistent welds.
- Dynamic Wire Feeding: The system provides controllable weld pools even in challenging positional welding scenarios.
- Parallel Wire Feeding: Wire is fed in parallel using a backward/forward movement, ensuring smooth and precise application.
- Enhanced Control and Handling: Higher welding speeds combined with intuitive operation make tigs auto easy to handle and control.
- Flawless Weld Appearance: Achieve perfect welds with no spatter, minimizing post-weld cleanup.
Tigs Auto in Action: Real-World Applications
The versatility of tigs auto allows for its use in a wide range of applications, including root passes, fill passes, and cap welding. Its adaptability across various positions and materials makes it a valuable asset in diverse industries. The above chart illustrates the significant difference in deposition rates between tigs auto and other welding processes.
Cost Savings with Tigs Auto
Beyond improved efficiency, tigs auto offers substantial cost savings. The reduced welding time and minimized rework contribute to lower overall project costs. The chart above showcases the potential cost savings achievable by implementing tigs auto compared to traditional TIG welding.
Tigs Auto: How It Works
Tigs auto systems integrate seamlessly with standard welding machines. The patented wire feed mechanism introduces a vibration to the filler wire and preheats it before it enters the weld puddle. This vibration, generated by a 4-roll wire drive unit, combined with the preheating from a secondary power source, optimizes the welding process. Tigs auto excels in welding various alloys, including carbon steel, stainless steel, duplex and super duplex stainless steels, Inconel, Stellite, titanium, Hastelloy, copper nickel, and nickel chrome alloys. It’s also highly effective for aluminum welding. The core purpose of tigs auto is to enhance travel speeds and boost productivity in GTAW applications.
Conclusion: Tigs Auto – The Future of TIG Welding
Tigs auto is a groundbreaking advancement in TIG welding technology. Its ability to dramatically increase speed, improve deposition rates, and reduce costs while maintaining exceptional weld quality makes it a game-changer for industries relying on precision welding. As tigs auto continues to gain recognition, it’s poised to revolutionize the welding industry and become the preferred method for demanding applications.
